Standing the test of time

Stainless steel reinforcement (rebar) is increasingly being specified for its excellent corrosion resistance, long-term performance and economic benefits.

Everyone knows that stainless steel resists corrosion, but beyond that, an amazing range of half-truths and exaggerations have evolved - often misleading and sometimes simply wrong. This article examines some of the more common myths, explains why they are wrong, and more to the point, provides correct information.

Stainless steel is used for a wide range of structural applications including:

When comparing hot and cold formed stainless steel, the first question you would ask yourself is: are there any chemical differences between the two? ASSDA has previously published articles on the various surface finishes including the few hot and multiple cold finished processes, however this article concentrates on the differences. 

When used properly, stainless steel enjoys a strong and enduring reputation for visual appeal and structural integrity in a wide range of applications and environments. But, like all materials, stainless steel may become stained or discoloured over time, impairing the overall look. This brown discolouration - tea staining - has been identified in coastal applications in Australia and overseas.

Think stainless steel, and most people think ‘bright, shiny and silver’. But did you know that specifying stainless steel is not limited by its silver appearance?

The aim of AS 1528: Stainless steel tubes and tube fittings for food processing and hygienic applications is to standardise hygienic tube and fittings for use in dairy, food and beverage manufacturing. It has been successful in maintaining the required food safety standards in Australia and New Zealand.

Shielding gases form an integral part of all conventional welding processes. 

What is the fire rating of stainless steel? This is a common enquiry from ASSDA Members and the construction industry, especially with the current concerns about flammable cladding. The three major branches to this question are covered in this article.

One of the most common misunderstandings in specifications for stainless steel fabrication relates to the post-fabrication treatments to restore or enhance the corrosion resistance. 

Humanity’s use of materials has progressed over the millennia from natural resources such as plants and stone to manufactured materials such as ceramics, metals and plastics with a corresponding increase in consumption of energy and materials – and increasing waste production. In parallel, the world’s consumers have grown exponentially from about 1 billion in 1800, to 7.6 billion in 2018 and a predicted 9.8 billion in 2050 – all demanding more infrastructure, facilities and resources to support the expectations of higher standards of living. This has led to an increasing realisation that green production, recycling, waste reduction and more efficient use of resources are essential.  

Ferritics account for approximately 25% of stainless steel use worldwide. The name arises because these alloys have similar properties to carbon steels when they are bent or cut and, unlike the well-known 304 and 316 austenitic grades, ferritics are strongly attracted to a magnet.

Either while being welded or glistening in the summer sun, the three major families of stainless steel behave differently to each other, carbon steels, aluminium and copper alloys because, as shown in the bar chart, the coefficient of thermal expansion and conductivity - and their ratio - varies.  

The use of duplex stainless steels has grown globally based on their strength, corrosion resistance and a range of properties that improve equipment life.

Innovation Design Set to Transform the Industry

For the past six decades, the welding process has only been tweaked and modified, but one Adelaide company has developed a new process set to save millions of dollars and forever change the way welds are performed.

Using AS/NZS 1554.6 effectively means rather more than requiring “Weld finishing to AS/NZS 1554.6”. The standard is an effective way to get the finish you want or need on stainless steel structures. This guide should help you to nominate the quality of weld to the standard.

Connections are vital

Any visit to a dairy, beverage or food processing plant will drive home the critical importance of the connections between the tanks, mixers, driers, pumps, etc. The image above (courtesy of TFG Group) showing an image of a brewery is a typical example. These tubes and/or pipes carry the process materials, the heating or cooling or wash water, gases, and also dispose of the wastes.

Welding the common austenitic stainless steels such as 304 and 316 to each other or themselves is routine and the easiest of fusion welding.

The normal state for stainless

Stainless steels resist corrosion because they have a self-repairing “passive” oxide film on the surface. As long as there is sufficient oxygen to maintain this film and provided that the level of corrosives is below the steel’s capacity of the particular material to repair itself, no corrosion occurs. If there is too high a level of (say) chlorides, pitting occurs. As an example, 316 works well in tap water (<250 ppm) all over Australia, but will rapidly corrode in seawater because seawater has very high chloride levels (20,000 ppm).

Almost 7 years after former Nickel Institute Director Dr David Jenkinson's 2006 Technical Bulletin, ASSDA's technical expert, Dr Graham Sussex, revisits the CrMn grades of stainless steel.